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TOP > Ball Technologies > Why Spherical > Chips vs Spheres
Chips vs Spheres

Ball Semiconductor Inc. believes its concept has many advantages over conventional semiconductor manufacturing processes and designs:

  Chips Spheres
Manufacturing complexity Three semi-automated processes(create, process and package wafers) One fully automated process
Production flexibility Batch processing Single-unit processing
Surface area for inscribing circuits Limited (area of 1mm chip = 1 sq. mm.) Two to three times more (area of 1mm sphere = 3.14 sq. mm.)
System integration More functions on larger chip Cluster smaller balls with different functionality
Processing temperature Must be below 1400ºC Can exceed 2000ºC
Shipment to customers Plastic or ceramic packaging No packaging required
Cycle time, original silicon to final assembly 120-180 days 5 days
Cost per function Varied Approximately 1/10th for comparable function
Ease of innovation Only highest volume designs are produced; high processing cost limits innovation Lower processing cost means more designs can be converted to silicon
Energy consumption Higher lower
Original silicon material shipped as final product (%) 10-20 90-95
Environmental impact 10-20 significantly lower impact
Wafer fabrication Clean room Clean tubes and pipes
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